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Build a Hardwood Hanging Pot Rack: Awesome for Beginners

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This hanging pot rack is one of the first pieces of furniture I ever built. I was in college, living in a studio apartment on the upper floor of a Victorian house: The ceilings were tall and the place was small. It turned out to be so practical and beautiful that we’ve been using it ever since — more than 30 years and half a dozen homes now.

This hanging pot rack is made of inexpensive hardwood and is strong enough to hold your cast iron cookware.
The rack holds all our pots, pans, skillets, and even a wok within easy reach

If you like to cook, or just cook a lot, you can’t beat a hanging pot rack — it keeps your equipment in plain view and right at hand when you need it. You just have to find a place to hang it — ours hangs over the fridge because it’s out of the way but still easy to access (and it keeps you from putting a bunch of junk on top of your fridge).

The potrack hooks slide in the rails to any position you need.
The movable hooks provide a lot of versatility for whatever cookware you have

Tools and Design

The hanging pot rack’s design is driven by simplicity and functionality. Everything is made from 2×1 poplar and the rack is held together with ¼” dowels and glue. It is strong enough to hold heavy pots and pans, including cast iron. Each of the “T” hooks can be easily moved to any position along the rails, allowing you to customize your rack exactly the way you want.

This project is doable even if you live in a tiny apartment and don’t have the space or money for more tools. All of the cuts are straight and can be done with a handsaw and miter box. You will need a drill and a set of drill bits to make the holes for the dowels and install the hardware. If you’ve got a miter saw and clamps, you can build this more quickly, but I wanted to recreate the build with just the basics to show you how it can be done.

Plastic miter box and hand saw
You don’t need expensive tools, just measure carefully and take your time

Materials List: Hanging Pot Rack

You can choose any hardwood you like for the rack. Poplar is one of the cheaper hardwoods, and at the time of this writing, you should be able to build the entire rack for less than $50.

ItemQuantity
Poplar Hardwood 1×224 ft.
Stainless Steel Chain1 ft.
Swag Hooks4
#12 Screw Hooks9
¼” Screw Eyes4
S-Hooks4
¼” hardwood dowels3 ft.
1¼” #6 wood screws 14
Wood glue

Construction and Assembly

Step 1: Cut wood

Carefully measure and cut the following pieces from 1×2’s. The total length here is 265 inches. If you buy three 8-foot lengths of wood, you’ll have plenty.

  • Rails: 5 pieces 28” long
  • Frame long edge: 2 pieces 29.5” long
  • Frame short edge: 2 pieces 10.5” long
  • End caps: 2 pieces 12” long
  • T-hook horizontal: 7 pieces 2” long
  • T-hook vertical: 7 pieces 1” long
  • Dowel pieces: 28 pieces 1.25” long
Potrack dimensions

Step 2: Mark reference lines

In this hanging pot rack design, the rails are oriented horizontally while the frame is oriented vertically. The most challenging aspect of this build is getting the pieces lined up properly, so drawing some guide lines on the short edge pieces (the 10.5″ pieces) of the frame will help. On one side of each edge piece, draw a line down the middle. This is outside edge and the line ensures that you drill in the exact center of the wood. On the other side, draw two lines, each ⅜” from the edge. This creates an area in the middle ¾” wide, which is where you will align the rails.

Center line drawn on poplar 1x2 frame piece
Double line drawn on poplar 1x2 frame piece
Draw a center line on one side the frame piece and a double line on the other side

Step 3: Assemble the frame.

Mark your drill points 3/8 of an inch from the edges of the long sides of the frame. While holding the long side firmly in place against the short side, drill a pilot hole 1.5 inches deep. Obviously, clamps will help with this, but you can manage on any flat surface that’s up against a wall. Next use a ¼” drill bit to widen each hole. Repeat this for all four corners of the frame.

Drilling 1/4" dowel holes for potrack frame
Use some masking tape to mark the depth of your drill bit

Apply a thin coat of wood glue to two dowel pieces and gently tap them into the holes on one end of a long piece. Align the long piece with a short piece and tap the dowels into the short piece until the dowel ends are flush with the wood. Repeat for each corner of the frame.

Inserting hardwood dowel pieces to attach the potrack frame
Tap, tap, tap

Step 4: Assemble the rails

Once the glue on the frame has dried, lay the frame on one of its long edges so that the short edge is vertical. Take one of your rail pieces and set it in the bottom of the frame so that it is within the double lines you drew. Using the same process that you used for the frame, attach the rail to the frame with dowels, making two holes centered on the rail, ½ inch from the edge.

First frail aligned in frame

To attach the next rail, use two of your small pieces of wood as ¾ inch spacers. Place the spacers on top of the first rail and then position the second rail on top. Attach the rail to the frame with dowels as you did before and continue for the remaining rails.

Second rail positioned in frame with spacers
The spacer creates the exact size opening you’ll need for your T-hooks

Step 5: Attach the end caps

The end caps provide some extra rigidity to the frame and cover the dowels on the end of the frame. Glue them to the frame. If you don’t have clamps, find something heavy to set on top while the glue sets.

Step 6: Assemble the T-hooks

The T-hooks consist of a 2-inch top piece that slides along the top of the rails, and 1-inch “leg” that sits in between the rails. A cup-hook is screwed in to the bottom of each leg. I used screws to attach the T pieces, because I wasn’t sure if dowels would be strong enough to hold weight vertically. Drill pilot holes for the screws and the cup hook.

Diagram showing a T-hook sitting in the rails of a pot rack
Here’s how the T-shaped hook sits in the rails of the pot rack.

I’ve called for seven T-hooks here, but you can make more or less as needed.

T-hooks

Step 7: Finish your hanging pot rack

Remove your pencil lines, sand any rough edges, and apply a food safe oil or wax. I used tung oil, but you have several options.

Step 8: Attach eye bolts to frame

Attach an eye-bolt to the top of the frame at each corner. I recommend attaching to the frame piece rather than the end-cap. (As you can see, in my original build, I attached the bolts to the end cap pieces. This held up just fine for 30 years, but one of the pieces did eventually separate.)

Step 9: Install swag hooks and hang

Decide where you want to hang your potrack, and mark the locations for your swag hooks on the ceiling. Your swag hooks will have a screw attachment and a toggle-bolt attachment, which allows you to screw in to a joist, or to hang from drywall. If you’re not sure what you’re drilling in to, start with a pilot hole. If you hit wood, you know you’re on a joist and will need to use the screw attachment.

Now, hang a length of chain from each swag hook, then use an S-hook to connect each eyebolt to a chain. Note that most hardware stores (including the big box stores) will cut chain for you. You might want to buy chain with a few extra links so you can adjust the height of the rack.

Hanging Pot Rack Update

As fate would have it, the pot rack broke a few weeks after I published this post, when one of the four end cap pieces with a screw eye separated from the rack. Fortunately, it was not a catastrophic failure because the other three pieces kept the rack hanging. I don’t think this design “feature” was intentional — I originally added the end caps simply to cover the dowel connections, and I didn’t have enough wood left to make a single piece on each side. The fix was quick: I sanded the old glue off, re-glued the pieces, and 24 hours later, we were back in business.

I’ve updated the instructions to attach the eye bolts to the frame, rather than the end caps.

Hanging pot rack mechanical failure
May 21, 2020dick

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5 years ago kitchen, woodworkingcast iron, poplar, pot rack1,536
dick

Richard “Dick” DuGong was born in Crystal River, Florida and raised alone by his adoring, if whiskery, mother. He moved up and down the Gulf coast throughout his childhood, where he developed an appreciation of carpentry…primarily docks, piers and trestle bridges, but also the occasional swing set and backyard pergola. Dick loves water lettuce, nuclear power plants, and naps, in that order.
While he lacked access to tools, or even electricity, he’s been a vegetarian since birth, and what is wood but a plant? And if one cannot appreciate that plants can both feed a hungry mammal and securely hold them up out of the water, well then, you can go choke on a plastic bag for all he cares.

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